Tim's Honda NT650 Hawk GT carb tuning

The way the bike started was:

InitialRearFrontComments
float height.42" Ran well enough. Slight stumble through 4500rpm.
main jet132138
idle/pilot/slow jet42
spring length6-1/2" (stock)
needlestock, unshimmed
idle screwsStock, 1 to 1-1/2 turns out.
I didn't take the caps off.
filterstock
airboxstock
exhaustSupertrapp full system with 6 disks

then, put holes in the airbox:

italic indicates changes from the last table.
InitialRearFrontComments
float height.42" Greatly improved low-end that flattened out 5000rpm-redline.
main jet132 (stock)138 (stock)
idle/pilot/slow jet42 (stock)
spring length6-1/2" (stock)
needlestock, unshimmed
idle screwsStock, 1 to 1-1/2 turns out.
I didn't take the caps off.
filterstock
airboxstock with 12 3/8" holes in the top
exhaustSupertrapp full system with 6 disks

After stage 1 kit:

After stage 1 kitRearFrontComments
float height.360" Pulls very strong at full-throttle 5000rpm-redline. Part-throttle cruise is nice and comfortable all through the RPM range, though a little more "comfortable"-feeling above 5k. Off-idle, full-throttle bogs (feels "soggy") between 2k-4k then comes on really strong at 4k. This probably contributes to part-throttle cruise feeling better above 5k. Several 2-3krpm full-throttle drives in different gears produced some interesting results. 3d and 4th gear really bogged down, but 2d gear lifted the front wheel when cranked open at 3krpm. I can understand 4th bogging due to lugging the engine, but I think I was travelling fast enough that 3d shouldn't have been a problem. Plus, it didn't really feel like lugging; there was no drive-line shake or jerking that I usually associate with lugging.
main jet138142
idle/pilot/slow jet45
spring lengthstretched to 8"
needles #0968e5-80i-40qr_ss
from Factory stage 1 jet kit
needle position2nd from top
idle screws2 turns out
filterstock
airboxstock with a bunch of holes, ~12 3/8" and 6 1/2" all mushed together
exhaustSupertrapp full system with 8 disks

try # 2RearFrontComments
float height.360" With Pilot Screws out another 1/2 turn to 2.5 and significatnly warmer temperatures today the 2-3krpm, full-throttle is better, though still sluggish with sudden surge at 4k or so. Cold idle in the driveway was more touchy, too.

5krpm throttle roll-on for passing on the highway seemed less crisp, too. I suppose that could be the temperature.

main jet138142
idle/pilot/slow jet45
spring lengthstretched to 8"
needles #0968e5-80i-40qr_ss
from Factory stage 1 jet kit
needle position2nd from top
idle screws2.5 turns out
filterstock
airboxstock with a bunch of holes, ~12 3/8" and 6 1/2" all mushed together
exhaustSupertrapp full system with 8 disks

try # 3RearFrontComments
float height.360" Midrange and top end fall off as the bike warmed up, which indicates a rich situation. The obvious solution is to lower the needles and put in smaller main jets, but that was too hard, so we just removed the airbox top entirely.

That seems to have made a big improvement. If there's a difference in top end between cold and hot it's too subtle to tell.

main jet138142
idle/pilot/slow jet45
spring lengthstretched to 8"
needles #0968e5-80i-40qr_ss
from Factory stage 1 jet kit
needle position2nd from top
idle screws2.5 turns out
filterstock
airboxstock airbox with top removed completely
exhaustSupertrapp full system with 8 disks